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Key-words Discrete Eelement Method (DEM),Ball mill,Grinding media motion,Simulation 1 Introduction Ball mills are extensively used in mining, construction, metallurgy, chemistry, power, etc. However, the motion state of practical charge (material and grinding media) is too complicated to be described precisely.

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Grinding Media. The second objective is to provide the correct ball size distribution to grind the finer particles in the composite ball mill feed This objective may necessitate charging a second smaller ball size with the maximum ball size The practice of charging a predetermined ratio of two or more ball sizes to a mill is called rationed ball charging

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then the determination of the optimal ball charge model in a mill. 2. Theoretical background Each grain size corresponds to a definite optimal ball size. The diameter of a ball is determined by the condition that, at the moment of breaking the grain, it has energy E, which is

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In general, gravity, media flotation and abrasion prevent vertical mills from being loaded with as much media as horizontal mills. Gravity causes the media to return to the bottom of the mill when it loses energy. Another challenge is in obtaining very fine particle sizes. Traditional vertical mills and ball mills are often limited to a

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material in the mill including the media which may be steel balls in a ball mill, or large lumps of ore in an autogenous mill or a mixture in a semi-autogenous mill, as well as the slurry that makes up the operating charge. Let Jt be the fraction of the mill volume that is occupied by the total charge, Jb the fraction of the mill

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Therefore, if the power is kept on target when adding small media, the charge will increase and may cause mill's overcharging, specially if the charge is already at the trunnion level. One should be careful to reduce the power target when converting a charge from Pulp density value causing discharge of small media in ball mills. Mine Gold

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